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Page Title:
FRONT AXLE ENGAGEMENT AIR CYLINDER MAINTENANCE - continued |
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 TM 9-2320-361-24-1
0136 00
FRONT AXLE ENGAGEMENT AIR CYLINDER MAINTENANCE (Contd)
REMOVAL
1.
Bend four lock tabs (4) down and remove four screws (5), lock tabs (4), air cylinder cover (3), and
brass ring (6) from transfer case (2). Discard lock tabs (4) and brass ring (6).
2.
Remove air cylinder (11) from transfer case (2).
3.
Remove nut (7), washer (8), piston (10), washer (8), and brass ring (6) from shifter shaft (1).
Discard washers (8) and brass ring (6).
4.
Remove seal (9) from piston (10). Discard seal (9).
CLEANING AND INSPECTION
1.
For general cleaning and inspection instructions, refer to (WP 0021 00).
2.
Clean and inspect air cylinder cover (3), air cylinder (11), and piston (10).
INSTALLATION
1.
Apply a small amount of GAA grease on new seal (9) and install on piston (10).
2.
Install piston (10) on shifter shaft (1) with two new washers (8) and nut (7). Tighten nut (7)
4861 lb-ft (6583 Nm).
NOTE
Ensure air cylinder cover is installed with air line opening
positioned toward bottom of transfer case.
3.
Install new brass ring (6), air cylinder (11), new brass ring (6), air cylinder cover (3), four new lock
tabs (4), and screws (5) on transfer case (2). Tighten screws (5) 58 lb-ft (711 Nm).
4.
Bend lock tabs (4) down on transfer case (2) and bend lock tabs (4) up on air cylinder screws (5).
5.
Install transfer case (WP 0138 00).
6.
Connect battery ground cable (WP 0126 00).
7.
Release parking brake and remove wheel chocks (TM 9-2320-361-10).
0136 00-2
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