TRANSFER CASE CONTROLS AND LINKAGE MAINTENANCE (W/PTO) - continued

TM 9-2320-361-24-1

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TRANSFER CASE CONTROLS AND LINKAGE MAINTENANCE (W/PTO) (Contd)

INSTALLATION (Contd)

NOTE

Perform steps 6 through 9 on vehicles with transfer case

lockout arms.

Install two new bushings (21), levers (36) and (19), and straight pin (20) on bracket (23).

Install bracket (23) on frame (33) and transfer case shift bracket (29) with three screws (22) and

new locknuts (30).

Install jamnut (2) and clevis (3) on rod (1) to measure 13.5 in. (34.3 cm) from center on clevis (3)

and rod (1). Tighten jamnut (2).

Install clevis (3) and rod (1) on PTO shift lever (6) and lever (36) with clevis pins (4) and (37) and

two new cotter pins (10).

10.

Install two jamnuts (8) and two ball pivot ends (7) on rod (9) to measure 6.9 in. (17.5 cm) from

center of ball pivot ends (7). Tighten two jamnuts (8).

11.

Install two ball pivot ends (7) on PTO shift lever (6) and shift arm (15) with two new locknuts (5).

NOTE

Perform steps 12 and 13 on vehicles with transfer case lockout

arms.

12.

Install jamnut (34) and lock (16) on connector rod (31) to measure 3.8 in. (9.7 cm) from center of

connector rod (31) clevis hole and rod hole in lock (16). Tighten jamnut (34).

13.

Install lock (16), connector rod (31), and transfer case shift handle (27) on transfer case shifter

bracket (29) with stud (32) and two new locknuts (28). Transfer case shift handle (27) must move

freely.

14.

Install jamnut (25) and clevis (12) on rod (26) to measure 4.9 in. (12.4 cm) from center of

clevis (12) hole and rod (26) hole. Tighten jamnut (25).

NOTE

Some vehicles are equipped with a screw; others use a shoulder

screw. This procedure covers a shoulder screw.

15.

Install clevis (12) and rod (26) on transfer case shift handle (27) and transfer case shaft (13) with

screw (35), shoulder screw (11), and two new locknuts (14).

NOTE

Perform step 16 on vehicles with transfer case lockout arms.

16.

Install rod (24) on lock (16) and lever (19) with two washers (17) and new cotter pins (18).

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