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TM 9-2320-361-24-1
0086 00
ALTERNATOR PULLEY REPLACEMENT (Contd)
REMOVAL
1.
Clamp alternator pulley (2) in a soft-jawed vice (3).
2.
Remove locknut (5) and washer (4) from alternator shaft (7). Discard locknut (5).
3.
Remove alternator (1) and pulley (2) from soft-jawed vise (3).
4.
Using puller, remove alternator pulley (2) and woodruff key (6) from alternator shaft (7). Discard
woodruff key (6).
INSTALLATION
1.
Position new woodruff key (6) in alternator shaft (7) with flat side up.
2.
Align pulley keyway (8) with woodruff key (6) in alternator shaft (7) and tap pulley (2) onto
alternator shaft (7).
3.
Install washer (4) and new locknut (5) on alternator shaft (7). Tighten locknut (5) finger-tight.
4.
Clamp alternator pulley (2) in soft-jawed vise (3).
5.
Tighten locknut (5) 90100 lb-ft (122135 Nm).
6.
Remove alternator pulley (2) from vise (3).
7.
Install alternator (WP 0085 00).
8.
Connect battery ground cable (WP 0126 00).
9.
Lower and secure hood (TM 9-2320-361-10).
10.
Release parking brake and remove wheel chocks (TM 9-2320-361-10).
0086 00-2

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