REPLACING WINCH CORNER CABLE ASSEMBLY - continued

TM 10-5411-233-13&P

CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER 0038 00

UNIT MAINTENANCE

Move to the outside of the CBC and remove the corner cable retaining block (1) located on the outside of

the CBC at the winch corner (2) by removing the two screws (3) securing it in place. Once the retaining

block (1) has been removed, loosen and remove the set screw (4) at the center of the block (1).

Disengage the ball end (5) of the cable (6) from the retaining block (1).

Position a second person inside the CBC at the winch corner and have them feed the winch corner cable

(6) over the vertical guide corner pulley (7) from the inside of the CBC. It may be necessary to push the

ball end of the cable out with a small screwdriver. Pull the winch cable (6) through to the outside of the

CBC until it is totally removed from the CBC.

Install a new winch corner cable (6) by feeding a free end through the inside opening of the CBC at the

winch corner. Feed the cable (6) through to the outside of the CBC over the vertical guide corner pulley

(7) to a second person positioned outside the winch corner. Have the second person guide the cable out

the CBC.

Once most of the cable has been fed outside the CBC, install the ball end (5) of the cable (6) into the

keyhole (8) of the corner cable retaining block (1). Install the set screw (4) at the center of the retaining

block (1). Tighten securely.

Place the corner cable retaining block (1) back into position under the corner (2) of the CBC upper section

and secure with the two screws (3) removed earlier. Tighten securely.

Inside the CBC, pull the winch corner cable assembly (6) taut and align the cable in the groove of the left

hand pulley (9). Install the right hand pulley (10) while aligning the right hand cable (11) into the groove of

the right hand pulley (10).

Once both pulleys (9,10) are in place and the cables (6,11) aligned properly, install the corner pulley

cover plate (12) by installing the two screws (13) that secure it in place. Note that the screw closest to the

winch has a spacer (14) and is secured with a locknut (15).

0038 00-6